This product is ideally fitted in conjunction with the product FMDV1 (1.2/1.4 TSI Dump valve and fitting kit). If purchased as a stand-alone product the turbo inlet hose will push up against the adjacent OE charge pipe, and a trim to the turbo inlet leg of the FMINDK14 induction hose may be required to avoid creasing. Highlights Part of the Forge Motorsport Hi-Flow range Increases air flow and improves efficiency and performance Up to 10 BHP gain Strong, tight carbon fibre weave Made from 100% carbon fibre with no fibre glass added Formed by Autoclave Pre Preg Easy installation Flurosilicone lined hose High flow cleanable air filter (a replacement filter can be found here ) Includes our Forge Motorsport Limited Lifetime Warranty This is the second product to be released in our new ‘Hi-Flow’ range. With this unique sleek design, you can expect to see a carbon fibre housing that flows beautifully along the engine bay, giving you more horse power and torque, and hopefully an appreciation for the care and time that has gone into the production. It includes a billet machined coupler made to exact tolerances at our machine shop in Gloucester, UK, ensuring a perfect fit. The hose is available in red , blue or black and is supplied with all necessary hose clamps. The Design Following the success of our carbon fibre intake for the Mk7 Golf we knew that we wanted to continue with our ‘Hi-Flow’ range and bring out an affordable option to the 1.2/1.4 TSI market. We conducted intense market research , speaking to tuners and owners of the vehicles we wanted the intake to fit. We concluded that rather than creating an entire carbon fibre intake system, the best product to create would be a carbon fibre scoop and airbox lid that fits with original airbox. With this idea in mind we started the design. Using industrial foam and aluminium the concept design was created. With these components, we could identify the best way to fit the scoop, join it to the air box and mount it to the vehicle. Once the first concept was completed our engineers used the latest technology to create a 3D rendering of how we wanted the intake to look. Throughout the drawing process we ran simulated air flow tests, this way we could ensure that we would create a product with the most efficient flow possible. T he carbon fibre prototype was made and fitted to the vehicle. The design is one of the most aesthetically pleasing and practical on the market To ensure we deliver the best quality product we could and following the extensive design and development of this intake, we enlisted the services of one the world’s leading Carbon fibre manufacturers, who’s products range from F1 aero , carbon fibre car bodies and aircraft wings! Tooling was then CNC machined from billet aluminium to ensure the finished product was flawless. This enables us to create a perfect airbox using the autoclave technique during the manufacturing process of the 2x2 twill carbon fibre. Rather than using a vacuum (also known as liquid infusion) to draw the resin through the mould then pulling the raw carbon fibre cloth to the mould shape, a technique known as Autoclave is used in the manufacturing of this beautifully designed product. This involves the use of up to 10 bar of pressure that is blown into a 100% billet mould to force it out. This high amount of pressure ensures the material is fully in contact with the surface of the mould. Therefore, making sure the weave is tight, solid and strong; this process also ensures there are no imperfections in the product. The mould is then heated to cure the resin which in turn gives a tensile strength up to eight times stronger than mild steel but at a fraction of the weight. Having spent so much time on the carbon and silicone development we then turned to the equally important aspect of filtration. Going with the Flow With the lid and scoop design complete...
About Forge Motorsport:
Forge Motorsport was founded in 1996 with the simple ideals of innovation, clever design, and manufacturing to the highest quality.
In doing this, we have developed the largest range of replacement aftermarket valves, intercoolers, and actuators in the World.
Utilising a state of the art in house CNC machine shop, and a highly skilled team of dedicated engineers and fabricators, we supply Forge branded product worldwide, to our sister companies Forge USA in Orlando, and Forge Asia in Taichung Taiwan.
Proudly stating 'Made In Great Britain' on all our products.
With all this knowledge at our disposal, we are honoured to supply the leading names and race teams in the world of Motorsport including: F1, WRC, Rally X, and Le Mans. We also supply several OEM manufacturers.
When you purchase a Forge Motorsport product you are buying something unique, something that no other manufacturer can offer.
We offer a lifetime customer service on all our products with a no hassle service promise.
Phone:
01452 380999
Email:
media@forgemotorsport.co.uk
Location:
Forge Motorsport, Unit 1A Ashville Trading Estate,
Gloucester
GL2 5EU
